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| PM100RSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts R AD 12 3 4 A B U U AB 5678 9 11 W Q AB U 13 15 17 19 Y (4 TYP.) 10 12 14 16 18 M M S AG AD (15 TYP.) Z - DIA. (4 TYP.) F E C AA - THD (6 TYP.) U W V U 1. V UPC 2. UFO 3. U P 4. V UPI 5. VVPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 11. WP 12. V WPI 13. V NC 14. V NI 15. BR 16. U N 17. V N 18. WN 19. FO B P N W X X AG K J D 2.54 MM DIA. (2 TYP.) AE 0.5 MM SQ. PIN (19 TYP.) J P T GH N V AF L AC V CC V CC V CC V CC V CC V CC GND GND GND GND GND GND GND GND GND GND GND GND GND GND OUT OUT OUT OUT OUT OUT OUT TEMP SI SI SI SI SI SI SI V CC FO FO FO FO FO FO FO IN IN IN IN IN IN IN Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit V WPC WP W FO VUPC V VPC VP V FO V WPI VUPI V VPI UP UFO V NC WN VNI UN FO BR VN B N W V U P Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RSA060 is a 600V, 100 Ampere IntellimodTMIntelligent Power Module. Type PM Current Rating Amperes 100 VCES Volts (x 10) 60 Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.330.04 3.740.02 3.500.04 3.27 2.910.02 2.44 1.28 1.24 1.02 0.94 Millimeters 110.01.0 95.00.5 89.01.0 83.0 74.00.5 62.0 32.6 31.6 26.0 24.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.67 0.52 0.39 0.32 0.30 0.24 0.24 Rad. 0.22 Dia. Metric M5 0.127 0.10 0.08 0.07 0.06 0.02 Millimeters 17.0 13.2 10.0 8.0 7.5 6.0 Rad. 6.0 Dia. 5.5 M5 3.22 2.6 2.0 1.8 1.6 0.5 0.87 +0.06/-0.0 22.0 +1.5/-0.0 0.79 0.76 0.75 0.708 0.670 20.0 19.4 19.0 17.98 17.02 563 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screw Module Weight (Typical) Symbol Tj Tstg TC -- -- -- PM100RSA060 -20 to 150 -40 to 125 -20 to 100 17 17 550 400 2500 Units C C C in-lb in-lb Grams Volts Volts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125C) VCC(prot.) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) Fault Output Supply Voltage Fault Output Current VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation VCES IC ICP VCC VCC(surge) PC 600 100 200 450 500 403 Volts Amperes Amperes Volts Volts Watts Brake Sector Collector-Emitter Voltage Collector Current, Peak Collector Current, Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage VCES IC ICP VCC VCC(surge) PC IF VR(DC) 600 30 60 450 500 208 30 600 Volts Amperes Amperes Volts Volts Watts Amperes Volts 564 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width tFO VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between UP, VP, WP, UN, VN, WN, Br 3Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V -- -- 1.2 1.7 -- -- -- 1.0 44 13 1.5 2.0 15 -- 10 1.8 60 18 1.8 2.3 20 0.01 15 -- mA mA Volts Volts kHz mA mA mS SC -20C T 125C OC -20C T 125C 158 39 -- -- -- 111 -- 11.5 -- 13.5 240 53 360 79 10 118 100 12.0 12.5 15 -- -- -- -- -- 125 -- 12.5 -- 16.5 Amperes Amperes Amperes Amperes S C C Volts Volts Volts 565 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 100A, VD = 15V, VCIN = 5V VD = 15V, ICIN = 0V, IC = 100A VD = 15V, VCIN = 0V, IC = 100A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~15V VCC = 300V, IC = 100A Tj = 125C 0.4 -- -- -- -- 0.8 0.15 0.4 2.0 0.6 2.0 0.3 1.0 2.9 1.2 S S S S S -- -- -- -- -- -- -- 2.2 1.8 1.75 1.0 10 3.3 2.7 2.63 mA mA Volts Volts Volts Brake Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, Tj = 25C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125C Diode Forward Voltage Collector Cutoff Current VFM ICES -IC = 30A, VD = 15V, VCIN = 5V VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C -- -- -- 1.7 -- -- 2.7 1 10 Volts mA mA -- 3.1 4.0 Volts -- 2.7 3.5 Volts 566 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Rth(c-f)Q Rth(c-f)D Contact Thermal Resistance Rth(c-f) Condition Each Inverter IGBT Each Inverter FWDi Each Brake IGBT Each Brake FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- -- -- Typ. -- -- -- -- -- Max. 0.31 0.7 0.6 1.5 0.027 Units C/Watt C/Watt C/Watt C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Applied between UP, VP, WP, UN, VN, WN, Br Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 5 ~ 20 2.5 Volts Volts kHz S Value 0 ~ 400 15 1.5 Units Volts Volts 567 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Inverter Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.0 COLLECTOR CURRENT, IC, (AMPERES) 120 IC = 100A VCIN = 0V Tj = 25oC Tj = 125oC 2.5 2.0 1.5 1.0 0.5 0 0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 2.5 2.0 1.5 1.0 0.5 0 100 80 Tj = 25oC VCIN = 0V VD = 17V 15 13 60 40 20 0 20 40 60 80 100 120 0 12 14 16 18 20 0 0.5 1.0 1.5 2.0 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC toff 100 REVERSE RECOVERY TIME, trr, ( S) 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING TIMES, tc(on), tc(off), (s) SWITCHING TIMES, ton, toff, (s) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr 100 ton 10-1 tc(off) 10-1 trr 101 tc(on) 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-2 100 101 EMITTER CURRENT, IE, (AMPERES) 100 102 DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 102 DIODE FORWARD CURRENT, IF, (AMPERES) 120 OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) 140 Tj = 25oC VD = 15V VD = 15V Tj = 25oC Tj = 125oC 100 120 80 100 101 60 80 40 60 100 0 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF , (VOLTS) 0 0 12 14 16 18 20 SUPPLY VOLTAGE, VD, (VOLTS) 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 568 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Inverter Part FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 140 FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 15 VD = 15V UV UVr 101 120 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) 14 100 100 13 10-1 80 12 60 11 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.6oC/W 0 -50 0 50 100 o 0 150 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, ( C) JUNCTION TEMPERATURE, Tj, (oC) 10-3 10-3 10-2 10-1 TIME, (s) 100 101 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.5oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101 569 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSA060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Brake Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.0 2.5 2.0 1.5 1.0 0.5 0 0 5 10 15 20 25 30 0 12 14 16 18 20 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 40 Tj = 25oC VCIN = 0V 2.5 2.0 1.5 1.0 0.5 0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 30 VD = 17V 15 20 13 IC = 30A VCIN = 0V Tj = 25oC Tj = 125oC 10 0 0 1 2 3 4 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) DIODE FORWARD CHARACTERISTICS TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 102 DIODE FORWARD CURRENT, IF, (AMPERES) 101 101 VD = 15V Tj = 25oC Tj = 125oC 100 100 101 10-1 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.31oC/W 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.70oC/W 100 0 0.4 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 10-3 10-3 10-2 10-1 TIME, (s) 100 101 10-3 10-3 10-2 10-1 TIME, (s) 100 101 570 |
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